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Industrial Refrigeration

See how Baglioni cut costs, improved efficiency and digitalized their refrigeration systems with Zerynth

Industrial Refrigeration

See how Baglioni cut costs, improved efficiency and digitalized their refrigeration systems with Zerynth

Reducing costs and increasing efficiency in industrial refrigeration thanks to IoT

“For a long time we were looking for a smart agricultural solution that could help us optimize cultivation growth and reduce maintenance costs as well as energy consumption. With Zerynth’s help, we released our solution to the market, which is unique in the horticultural sector. The project has been an astounding success: it achieved all objectives in less than 6 months, opened a new revenue stream for us, and significantly increased our competitive edge.”

Emiliano Baglioni, Technical Director - Baglioni Srl

The Challenges

Nowadays, most businesses associated with commercial refrigeration, such as food service facilities, dairy stores, food warehouses, and restaurants are facing a vitally critical need to monitor temperatures in real-time.

Baglioni’s main challenge was to cut down costs of scheduled maintenance and to remotely monitor and manage the refrigeration systems. Additional requirements were to measure and control the energy consumption of their products, to improve the efficiency of their systems, and to enhance their capabilities for preserving and maximizing the quality of the stored food in compliance with HACCP.

The Solution

The Zerynth team provided Baglioni with Wi-Ref, an IoT-enabled solution designed for real-time refrigeration monitoring. Wi-Ref monitors parameters like temperature and humidity, and alerts the system if the values are too low or too high. This solution keeps perishable goods fresh and safe.

Wi-Ref Solution is also capable of monitoring and controlling both legacy and modern industrial refrigeration systems. Wi-Ref Solution is easy to install on existing industrial environments without invasive interventions or component replacement.
Wi-Ref includes an analytics tool designed to continually improve the energy performance of refrigeration and air conditioning systems. The system allows you to extract/analyze data and send it to the cloud ensuring complete remote management with high security standards. Wi-Ref automatically generates reports, and continually monitors the selected values by comparing them with configurable thresholds, and sending alerts in real time. By monitoring the refrigeration system parameters, the algorithm created on the cloud portal allows you to calculate in real-time the actual system performance.

The Results

Baglioni has successfully expanded their business offer by providing their customers with an IoT-enabled solution capable of recording and monitoring industrial refrigeration systems.

In only 6 months, Zerynth implemented Wi-Ref and experienced a 60% increase in the installation of temperature monitoring systems and a 20% decrease in system downtime.

Wi-Ref automates the recording and reporting of fridge temperature processes completely without any manual activity, boosts efficiency thanks to predictive maintenance and failure notifications, and automatically generates reports to comply with food management norms and regulations.

“Thanks to the exponential growth of Industry 4.0 technologies and the need to comply with increasing regulations, Zerynth IoT system will become a critical application in the coming years to accelerate our digital transformation”

Emiliano Baglioni, Technical Director - Baglioni Srl
Reducing costs and increasing efficiency in industrial refrigeration thanks to IoT

“For a long time we were looking for a smart agricultural solution that could help us optimize cultivation growth and reduce maintenance costs as well as energy consumption. With Zerynth’s help, we released our solution to the market, which is unique in the horticultural sector. The project has been an astounding success: it achieved all objectives in less than 6 months, opened a new revenue stream for us, and significantly increased our competitive edge.”

Emiliano Baglioni, Technical Director - Baglioni Srl

The Challenges

Nowadays, most businesses associated with commercial refrigeration, such as food service facilities, dairy stores, food warehouses, and restaurants are facing a vitally critical need to monitor temperatures in real-time.

Baglioni’s main challenge was to cut down costs of scheduled maintenance and to remotely monitor and manage the refrigeration systems. Additional requirements were to measure and control the energy consumption of their products, to improve the efficiency of their systems, and to enhance their capabilities for preserving and maximizing the quality of the stored food in compliance with HACCP.

The Solution

The Zerynth team provided Baglioni with Wi-Ref, an IoT-enabled solution designed for real-time refrigeration monitoring. Wi-Ref monitors parameters like temperature and humidity, and alerts the system if the values are too low or too high. This solution keeps perishable goods fresh and safe. Wi-Ref is also capable of monitoring and controlling both legacy and modern industrial refrigeration systems.

It is built using an industrial-grade control unit and the Zerynth IoT module (ZM1) connected directly to the cloud through the Zerynth Device Manager. Wi-Ref is easy to install on existing industrial environments without invasive interventions or component replacement.

The Results

Baglioni has successfully expanded their business offer by providing their customers with an IoT-enabled solution capable of recording and monitoring industrial refrigeration systems.

In only 6 months, Zerynth implemented Wi-Ref and experienced a 60% increase in the installation of temperature monitoring systems and a 20% decrease in system downtime.

Wi-Ref automates the recording and reporting of fridge temperature processes completely without any manual activity, boosts efficiency thanks to predictive maintenance and failure notifications, and automatically generates reports to comply with food management norms and regulations.

“Thanks to the exponential growth of Industry 4.0 technologies and the need to comply with increasing regulations, Zerynth IoT system will become a critical application in the coming years to accelerate our digital transformation”

Emiliano Baglioni, Technical Director - Baglioni Srl

COMPANY NAME:

Baglioni SRL

INDUSTRY:

Industrial Refrigeration

ASSETS:

Refrigerating Machines

PROFILE:

Baglioni offers professional design, installation and maintenance services for air conditioning and refrigeration systems.

RESULTS:

Increased Efficiency5%-20% estimated reduction of maintenance costs and energy

Improved Quality24/7 real-time cold chain monitoring to ensure food maintains high quality

Meet Compliance – comply 100% with HACCP regulations

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